Versamill AX500/500L

Next Generation Automation

From award winning Axsys Dental Solutions.

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Meet the versamill AX500/500L


Don’t let the small footprint fool you. Constructed utilizing the technology found in “full-frame” CNC industrial machines, the Versamill AX500/500L is designed to perform reliably with high precision for the long term.

This purpose-built, open source 5-axis mill is designed to provide owners with maximum flexibility and versatility in a dental manufacturing system. The Versamill AX500/500L can accept input from popular dental design programs and process virtually any dental milling materials including wax, zirconia, acrylic, composites, stainless steel, titanium, ceramics and others.

The strength and rigidity of the Versamill AX500/500L coupled with the undercut machining capability of full 5-Axis control provides superior surface finishes, faster cycle times and greater tool life while allowing you to machine virtually any material with the minimum amount of bench time

Crown & Bridge ROI Calculator Abutment Mfg. ROI Calculator

Extreme Rigidity, Precision & Vibration-free Automated Operation

Versamill features like; cast aluminum-alloy frame, 2.2Kw spindle, large diameter pre-loaded ballscrews, linear guideways, quick-change fixtures, zero stack tolerance rotary axes with heavy-duty gear reducers, and better enable you to quickly manufacture restorations with perfect fits and razor-sharp margins- with the minimum of profit-robbing, error-prone post machining hand work.

The Versamill AX500L with its fully automated blank magazine also enables versatile machining of up to 12 blanks in unmanned operation. Due to the precise positioning of our modular jigs and zero-tolerance fixturing system, different Pre-milled abutment holders can be used.

35Ncm

POWERFUL HIGH-TORQUE 60,000 rpm AC SPINDLE

6.0mm

Flex-resisting tool shank diameter

470kg

WEIGHT WITH CAST aluminum-alloy frame

Quality Construction Equals Reliability, Accuracy & Low Maintenance

high-quality features not typically found in competitive products assures dependable production of metal & soft material restorations of superior quality for years to come.

The Basics

  • 5-Axis dental milling center with 12-disc auto-loader capable of continuous
            5-Axis simultaneous machining including undercuts.
  • Machine hard and soft materials - including: titanium, stainless, CoCr,
            glass-ceramics, zirconia, PMMA and More.
  • Ideal for the production of abutments, bar overdentures, bridges, copings,
            crowns and models.
  • Long tool life and superior surface finishes due to extreme stability and
            minimum vibration.
  • Dual coolant tanks, eliminates cross-contamination and makes for easy
            swapping between metal and zirconia.
  • Flexible universal fixturing for quick adaption to different materials and
            restoration types.
  • Integrated HSM machine control.
  • Open architecture design compatible with industry standard software for
            easy integration into a complete manufacturing solution.

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Precision 5 Axis Dental CNC Machine

Complete Solution

Digital Dental Design to Manufacturing Process Overview The Versamill AX500/500L based digital dental manufacturing system supports the manufacturing of multiple copings, crowns, bridges, inlays/onlays, abutments, dental bars and implant bridges.

The Axsys team of experts can develop a custom open solution of hardware, software and services to meet your unique goals and objectives. Each Solution includes everything you need to achieve maximum utilization in the shortest possible timeframe.

Components of your solution can include:

  • Dental CAD and/or Dental CAM software.
  • Scanners.
  • 3D dental printers.
  • Sintering ovens.
  • On-site training & support.
  • Custom fixtures.
  • Consumable products.
  • Raw materials & more.
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Versamill AX500L Specifications

Travel Limits (X,Y & Z Axis) 228mm X-Axis, 128mm Y-Axis, 130mm Z-Axis
Travel Limits (A & B Axis) ± 180 Degrees A-Axis, +40, -30 Degrees B-Axis
Maximum Feedrate (X,Y & Z Axis) 6,000 mm/min
Maximum Feedrate (A & B Axis) 30 RPM
Spindle 60,000 RPM 2.2Kw Air Cooled
Automatic Tool Changer 20 Tools w/Tool Breakage Sensor
Rectangular Material Block 100mm X 100mm X 28mm
Circular Material Block 98.3Ø Disc
Machine Dimensions 1100mm (W) X 910mm (L) X 1715mm (H)
Installation Space 1400mm (W) X 1200mm (L) X 2100mm (H)
Coolant Cabinet Dimensions 500mm (W) X 813mm (L) X 1085mm (H)
Weight 470 kg
Automatic Cartridge Changer 12
Accuracy ±5.0µm
Repetability ±3.0µm
Input Power 220-240 VAC 50/60 Hz Single Phase, 15 amps
Clamp Diameter/Tool Shank 6.0mm

The Benefits of Wet Milling Zirconia

Contrary to claims to the contrary, there are many benefits to wet-machining zirconia. These benefits extend beyond the added expense and noise associated with the required filtration and vacuum systems required for dry milling applications. These vacuum and filtration systems, while removing a large amount of the caustic zirconia dust generated by the machining process, do not remove all of the dust- the balance of which becomes air born in the lab or dental office environment and creeps into machine components thereby compromising or shortening their operational lives.

Zirconia sludge (the mixture of zirconia and water) is by far easier to deal with than dry zirconia dust, does not infiltrate machine components and is significantly less destructive to machine components than caustic and abrasive dry zirconia swarf (by-products of the machining process).

Users not only enjoy longer machine and tool life, lower operating expense, and reduced system maintenance, but also realize the benefits of highly detailed and lustrous post-sinter units, superior surface finishes and sharp margins without extensive margin reinforcement- “do-overs" due to chipped or blown out margins are very rare and if present, usually attributed to worn tooling.

We recommend washing/cleaning out the machining area, of any mill, machining any material, be done daily as part of a preventative maintenance program. It does not take very long and is not difficult to do. Flushing with a water hose works well. Use of compressed air should be done carefully with low pressure, especially with "dry" machines that do not have adequate sealing of the machining enclosure.

Do this and the machine will reward you with smooth operation and longer, care-free life.

Wet Milling Multi Stream Coolant Manifold

Zirconia Drying Times
Single (70°C)): 15 minutes+
Single (140°C)): 5-10 minutes
2-4 units (70 °C): 40 minutes+
2-4 units (140°C): 25 minutes+
5+ units (70°C): 50 minutes+
5+ units (140°): 25 minutes+
Versamill 5X-400 - 5 Axis Dental Mill Versamill 4x-100 4 Axis Dental Mill Versamill 5X-300D 5 Axis Dental Mill
Specification Versamill 5X-400 Versamill 4X-100 Versamill 5X-300D
Travel Limits (X, Y Z Axis) 145 x 110 x 85 250 x 116 x 110 145 x 110 x 85
Travel Limits (Rotary Axis) ±180° B-Axis, ±30° A-Axis 360° A-axis ±180° A-axis, ±30° B-axis
Number of Axes 5 Simultaneous 4 Simultaneous 5 Simultaneous
Accuracy ±10.0µm ±5.0µm ±10.0µm
Repeatability ±5.0µm ±3.0µm ±5.0µm
Automatic Tool Changer 10 Tools w/Tool Breakage Sensor 8 Tools w/Tool Breakage Sensor 12 Tools w/Tool Breakage Sensor
Spindle 80,000, 0.5kW, Air Cooled 60,000 rpm, 1.4kW, Air Cooled 60,000 rpm, 0.5kW, Air Cooled
Circular Material Block 98.3Ø Disc 98.3Ø Disc 98.3Ø Disc
Machine Dimensions (W x L x H) 545mm x 590mm x 1630mm (on 990mm stand) 623mm x 780mm x 1735mm 540mm x 580mm x 630mm (machine only)
Installation Space (W x L x H) 1220mm x 900mm x 1800mm (w/optional table) 1100mm x 800mm x 2005mm 1220mm x 900mm x 2025mm
Axis Drive System Stepper motors w/encoder, ball screws w/anti-backlash ballnuts, & linear guides Stepper motors, ball screws w/anti-backlash ballnuts & linear guides & linear guides Stepper motors, ball screws w/anti-backlash ballnuts & linear guides
Weight 100 kg (machine only) 300 kg 90 kg (machine only)
Gross Weight (For Shipment) 175 kg (w/optional table) 365 kg 175 kg
Drive Mechanism Ball Screw Ball Screw Ball Screw
Way System Linear Guide Linear Guide Linear Guide
Power Supply 120-240 VAC 50/60 Hz Single Phase, 5.5 amps 220-240 VAC 50/60 Hz Single Phase, 15 amps 120-240 VAC 50/60 Hz Single Phase, 5.5 amps
Clamp Diameter/Tool Shank 4.0mm 6.0mm 4.0mm
Materials Zirconia, Titanium, PMMA, Glass-ceramics, PEEK, Pekkton, Nano-composits, Resin, Wax and more. Cr-Co, Ni-Cr, Titanium, Zirconia, PMMA, Glass-ceramics, Lava Ultimate, Resin, Wax and more Cr-Co, Ni-Cr, Zirconia, PMMA, PEEK, Pekkton, Nano-composits, Lava Ultimate, Resin, Wax and more
Indications Crowns, Copings, Iinlays/Onlays, Splints, Bridges, Pre-mill and Hybrid Abutments & more. Inlays and Onlays,  Crowns, Copings, Bridges, Custom Abutments & more. Crowns, Copings, Bridges, inlays/onlays, Splints, hybrid abutments, hybrid bars & more.

In the News

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IN-HOUSE LABORATORY
Ability to mill precision abutments same-day with Versamill 5X helps fulfill mission Khaldoun Attar, DDS Sun Dental & Denture READ
Noel Laboratories Mechanical Skills Help Drive Former Racecar Crew Chief's Laboratory Open system, ability to customize are keys when purchasing CAD/CAM equipment John Noel, CDT Noel Laboratories Inc. READ

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                     Wixom, MI 48393
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  • Office: + 1 (248) 926 8810
  • Fax: + 1 (248) 926 9085
  • Email: [email protected]

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